Ready Concrete Plant

Build Ready Mix Plants for Mobile and Stationary Use

Our manufacturing process is based entirely on the needs of your project. In many cases, a stationary mixing plant is the way to go, but in some cases you may prefer a mobile, portable concrete plant for on-the-go production. Our standard models shown above can be customized to meet your specifications in regards to maximizing your ROI.

Mobile Ready Concrete Plants

Mobile ready-mix concrete plants introduce an advanced level of versatility to the ready-mix concrete batching process. Portable mixing plants (even “mini” in some cases) are primarily mounted on trucks or trailers and are capable of making any type of concrete needed for the task.

A portable plant can be carried to and from the job site as needed. Even on larger jobs, mobile/portable batching plants can be continuously loaded for a continuous flow of concrete.

Stationary Concrete Plants

A traditional stationary concrete batching plant is planted at a fixed location and is usually not too close to the job site. There is much greater production potential in a stationary setup where mobility and flexibility are not as important.

The materials are weighed and loaded into a mixer truck and continue mixing en route to the job site. Our AIMIX Group offers deep customization options so you can start small and grow as the need arises.

Advantages of Using a Ready Concrete Plant

The manufactured concrete plant is an on-site concrete mixing plant, it allows for precision of mixing and reduces confusion on the jobsite. Earlier, concrete was prepared manually but now it is being prepared using computer controlled operations which is known as ready mix concrete plan which has many advantages some of them are given below:

1. It facilitates rapid construction through scheduled site delivery and mechanized operation with consequent economy.
2. The ready-mix concrete plant reduces labor, site supervision cost and project time. It also helps in proper control and economy over the raw material used, resulting in savings.
3. As the ready mix concrete plant is fully computerized, it ensures delivery of consistent concrete. The concrete mix in the ready-made concrete plant is not only consistent, but has precise quality and is manufactured according to the specified ratio of water and other material.
4. The ready-mix concrete plant minimizes cement waste as it manufactures concrete in large quantities.
5. The concrete batching plant is a centrally located factory and therefore can maintain a dust-free atmosphere that prevents pollution.

Concrete Plant Parts

A concrete plant can have a variety of parts and accessories, including but not limited to:

1. Mixers (we can offer different types to choose from: JS series double shaft type, rotating drum type, and planetary concrete mixer, etc.). The center of the concrete mixing plant is the concrete mixer.
2. Aggregate dosing machines
3. Conveyors
4. Radial stackers
5. Aggregate Containers
6. Water Heaters
7. coolers
8. cement silos
9. Batching plant PLC controls
10. And dust collectors (to minimize environmental pollution).

How Does a Ready Concrete Plant Work?

Concrete batching plants can be classified into 4 parts:

aggregate feeding,
powder feed (fly ash and cement),
water
and additive for mixing materials, transportation and storage.

When the mixer control system is connected to a power source, the human-machine interaction operation interface will appear and the system will start processing the initialization including formula number, concrete slump, concrete grade and productivity.

Each weighing silo and hopper is tested according to the weighing system. Its control system will output the material quantity signal to ask the operator to decide whether to start the control program or not.

The conveyor belt is started to transmit the aggregate to the weighing hopper; the valve of the fly ash and cement tank should be opened and the screw conveyor and motor should be started to transmit them to the weighing hopper;

The control valve of the water sump and additive sump must be opened so that the water and additive flow into the weighing hopper.

Once the weight of all types of material meets the needs of specific quantities, the weighing hopper door opens automatically.

The materials will then be mixed with a concrete mixer. Once the setting time is over, the loading door of the concrete mixer opens and the concrete flows into mixer trucks.

This process is carried out very carefully since the concrete must not segregate and also because the concrete must be ready and transported and then used before its preliminary setting time, which is between 30 and 45 minutes. In some cases, this is carried out using a mobile concrete mixing plant.

Costs of Your Concrete Batching Plant Project

Building a new ready-mix concrete plant from scratch can be a huge undertaking. AIMIX is one of the most experienced manufacturers in the industry and we have used the knowledge gained from countless builds to put together a batch plant ROI calculator to help you plan the costs associated with a new batch plant.

In fact, the cost of concrete batching plant can be affected by many factors, such as plant price, shipping cost, insurance cost, labor cost, plant installation cost, maintenance cost and spare parts replacement cost etc.

Materials Influence Costs

According to the ratio and unit price of raw material, the costs of aggregates, powder materials, additives and all other materials can be a relatively simple calculation. Different places have different climate, therefore the house is different, the materials needed are also different. For example, you may only need fly ash and cement, while others also need sand, slag, additives, etc., all options for raw materials should depend on the climate and the house you need. If you don't know them, don't worry, our salesman will give you professional advice, please contact us!

Different Types Will Cause Different Costs

We mainly have stationary concrete plants: AJ-25, AJ-35, AJ-50, AJ-60, AJ-75, AJ-90, AJ-120, AJ-180, mobile concrete plants are: AJY-25 , AJY-35, AJY-50, if necessary, we can also customize AJY-90 large mobile concrete plant for you. Generally, stationary concrete plant is suitable for large-scale projects, mobile plant is suitable for small and medium-sized construction, so you should choose a suitable concrete plant, which will help you save a lot on cost.

Freight Costs

The freight cost needs you to pay. Before your order, you tell us where you are from and which port our ready-made concrete plant will arrive, our salesman will calculate the total shipping cost for you. If you have any special demand, we will try our best to satisfy you.

In summary, the concrete batching plant costs listed above should be included in the installation cost. If you still have any problem with the cost of the plant, please contact us.

What We Can Do to Reduce Your Costs

1. Provide you with a one-year warranty period, free maintenance;
2. Equip your plant with the best configuration, reduce the failure rate;
3. Install the concrete plant.
4. Free training for your local operator, save training costs;
5. We have established LBS center in many countries. Once you have purchased our batching plants, any problem, we will solve it immediately, which will not delay your project and can greatly save your maintenance and inspection costs.
6. There is a spare parts supply warehouse for local users. If you need quick-wear parts, we can arrange shipment within 24 hours.

Professional Concrete Plant Manufacturer in China – AIMIX Group

There are many famous readymade concrete plant manufacturers and suppliers in China, and AIMIX Group is excellent in this construction industry. In a word, our AIMIX Group is the user's best choice with favorable price, best quality and warm service.