Discontinuous Asphalt Plant - AIMIX Grupo

Discontinuous asphalt plant It is an early development of asphalt production equipment. It is to add the preliminary classified cold aggregate into the drying cylinder and heat it by drying. It is then sieved by a shaker. It is stored in the hot silo and added to the mixing pot along with the measured mineral powder and asphalt. Finally, the asphalt mixture is mixed evenly. It is batch processing, mixing and batch discharging. That's why it is called batch asphalt mixing plant. It is mainly used in urban construction and road construction projects.

This series of products is equipped with advanced automatic monitoring and control systems to make the equipment more reliable. Its modular structure is designed in accordance with international transportation standards, safe and fast. It is more efficient and larger than continuous asphalt plants.

AIMIX Discontinuous Asphalt Plant Use

Models of AIMIX Discontinuous Asphalt Plant for Sale

AIMIX batch asphalt plant is an excellent product developed by our company according to the international market demand and combined with years of production experience. The asphalt batching plant is the most used type of asphalt equipment because it guarantees the highest level of production and quality of the finished product. This type of equipment is a must for producers working for several clients at the same time, as specifications can be easily changed while maintaining a high level of quality.

At AIMIX, our discontinuous asphalt plants are divided into ALQ series of fixed plants, ALYQ series of mobile plants and ALYJ series of single plants. Below I will describe its features for you, respectively, you can get more information or contact us to get the latest price.

ALQ160 Fixed Batch Asphalt Plant

ALQ discontinuous fixed asphalt plant

1. Compared with other types of asphalt equipment, this fixed type asphalt plant has the largest production capacity of 40 to 400 TPH.
2. The plant has precise and reliable systems for measuring and dosing aggregates, asphalt binders and other additives.
3. Compared with continuous asphalt plant, this type of asphalt plant is equipped with high efficiency mixer, which can produce higher quality asphalt mixture.
4. The factory has an advanced control system that can monitor and adjust various parameters so that the production process can be precisely controlled.

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ALYQ100 Mobile Batch Asphalt Plant

ALYQ mobile intermittent asphalt plant

1. The production of mobile intermittent asphalt plant is 40-160 TPH. The output is relatively high, suitable for medium and large projects.
2. Compared with fixed asphalt plant, it is more flexible to move and can be installed nearby according to the project location. The installation of mobile asphalt plant It is also more convenient, all components are placed on the trailer, and the installation can be completed in just 2 to 5 days.
3. This mobile batch asphalt plant is also equipped with high-precision weighing system and automatic control system, which can also guarantee the quality of production under the premise of being mobile.

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ALYJ60 Mobile Simple Asphalt Plant

ALYJ simple discontinuous asphalt plant

1. The output of single intermittent asphalt plant is 10-80TPH. The most important feature of this type of asphalt plant is that there is no mixing tower.
2. This single asphalt plant is also mobile and smaller in size, and is specially designed for mobile road construction projects.
3. It adopts small drying drum and double-shaft intermittent mixer, which not only ensures production quality, but also improves production efficiency.
4. This simple mobile asphalt plant has low initial investment and higher cost performance.

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Different types of asphalt plants have their different configurations and models. The following are the specific parameters and configuration of AIMIX batch asphalt plant, you can check them in advance for reference, to choose the equipment that is most suitable for your own project.

Technical Sheets for Discontinuous Asphalt Plants

ALQ fixed asphalt discontinuous plant

Model	ALQ40	ALQ60	ALQ80	ALQ100	ALQ120	ALQ160	ALQ200	ALQ240	ALQ320
Capacity	40 t/h	60 t/h	80 t/h	100 t/h	120 t/h	160 t/h	200 t/h	240 t/h	320 t/h
Cold Aggregate Hoppers	4×4.5m³	4×6.5m³	4×7.5m³	4×7.5m³	4×7.5m³	5×12m³	5×12m³	5×12m³	6×15m³
Dryer Size	φ1.2m×5.2m	φ1.5m×6m	φ1.5m×6.7m	φ1.65m×7m	φ1.8m×8m	φ2.2m×9m	φ2.6m×9m	φ2.6m×9.5m	φ2.8m×10.2m
Fuel consumption	70-300kg / h	100-400kg / h	120-600kg / h	150-1000kg / h	150-1000kg / h	150-1400kg / h	180-1800kg / h	180-1800kg / h	260-2500kg / h
Vibrating Screen (Layer)	4 layers	4 layers	4 layers	4 layers	4 layers	5 layers	5 layers	5 layers	6 layers
Mixer Capacity	500kg	800kg	1000kg	1250kg	1500kg	2000kg	2500kg	3000kg	4000kg
Cycle Time	45s	45s	45s	45s	45s	45s	45s	45s	45s
Filter Area	230m²	300m²	420m²	480m²	550m²	650m²	700m²	1050m²	1350m²
Asphalt Temperature	140-180 ℃	140-180 ℃	140-180 ℃	140-180 ℃	140-180 ℃	140-180 ℃	140-180 ℃	140-180 ℃	140-180 ℃
Total Power	170kw	200kw	300kw	350kw	380kw	490kw	550kw	670kw	865kw

ALYQ mobile asphalt batch plant

Model		ALYQ60	ALYQ80	ALYQ100	ALYQ120	ALYQ160
Capacity	t / h	60	80	100	120	160
Mixer capacity	kg	800	1200	1300	1700	2200
Mixing cycle	s	45	45	45	45	45
Total power	Gasoline(kW)	54	63.5	104.5	125	157.5
Total power	Coal(kW)	75	86.5	127.5	169	205
filter area	m2	370	420	480	510	620

ALYJ simple mobile asphalt plant

Model		ALYJ10	ALYJ15	ALYJ20	ALYJ30	ALYJ40	ALYJ60	ALYJ80
Capacity		10 t/h	15 t/h	20 t/h	30 t/h	40 t/h	60 t/h	80 t/h
The ability to	Petrol	48kw	59kw	68kw	106kw	132kw	146kw	186kw
The ability to	Burning coal	67kw	78kw	91kw	129kw	170kw	192kw	262kw
Cold Aggregate Hoppers		3m³×3	3m³×3	3m³×3	5m³×3	5m³×3	5m³×3	5m³×4
Finished Product Hopper		2t	5t	5t	9t	9t	9t	20 t
Asphalt Temperature		120-180 ℃
Fuel consumption	Petrol	5-7.5kg/t
Fuel consumption	Burning coal	13-15kg/t
Option		Water dust filter, Bag dust filter, Control room, Asphalt heat tank, Mineral flour tank

How to Choose the Right Batch Asphalt Plant?

Asphalt is currently in high demand in the market due to its many uses, but for companies planning to venture into asphalt production, there are several factors to consider before deciding which asphalt plant comprar.

Project type and production requirements

The main criteria for deciding on a suitable batch asphalt plant are project planning and the long-term production requirements that the plant must meet. The type of project determines the production of different products, the quantity and quality of production, and even the location of the asphalt plant.

For example:
Stationary asphalt plants are usually suitable for scenarios that require high-quality and high-performance asphalt mixtures, such as the construction of urban highways and arterial roads, large bridges, tunnels, parking lots, etc., road construction in large industrial parks, etc. .
The mobile asphalt plant can adapt to the needs of various scenarios, such as temporary engineering projects, remote areas or mobile construction sites, urban construction and road reconstruction, as well as short-term and small-scale engineering projects.

Fixed or mobile

If the project is going to last several years, it would be ideal to choose a stationary asphalt mixing plant: transportation costs will be lower than mobilization costs. However, if the project requires moving the project site several times during the year, a mobile asphalt mixing plant is worth considering.

AIMIX Discontinuous Asphalt Plant in Sri Lanka — Discontinuous Asphalt Plant in Sri Lanka

Asphalt plant scale

The size of the plant and equipment depends on the output that the company wants to achieve. As a good measure, a plant should have 80-90% productivity to be considered efficient.

Factory customization

The ability to customize asphalt equipment is another important criterion for selecting the right asphalt equipment. AIMIX provides personalized services for customers. Our engineers can formulate more suitable configurations according to customers' specific needs, so as to achieve better production results and save costs for customers.

Some common accessories that allow customization are: cooled aggregate silos, asphalt tanks, burners, finished product storage silos, dust collection systems.

5 Warehouse Aggregate Dosing Machine — Aggregate Dosing Machine

After-sales support

Asphalt mixing plants are batch driven and continuous production. Even the smallest disruption to production can lead to project disruption and financial losses. Therefore, after-sales service provided by the manufacturer, ready availability of spare parts, qualified maintenance personnel and associated costs are important factors in keeping an asphalt plant running.

Why Buy AIMIX Discontinuous Asphalt Plant?

AIMIX batch asphalt plant is stable and is suitable for medium-sized companies. AIMIX can provide customers with the best purchasing plan. It has the capacity to satisfy all the needs of the asphalt plant with different functional accessories.

1. Quick transportation of equipment: All AIMIX equipment is modular in design. Each of its modules strictly meets the transportation requirements and is not very high or wide. Therefore, the demolition and transportation of discontinuous asphalt plant is as simple as the installation of the equipment. This can effectively improve construction efficiency and effectively guarantee the construction period requirements of the construction unit.
2. General compact equipment: Its dust removal system does not take up space. The powder supply system is very close to the main building. Therefore, the entire asphalt agglomerate plant has compact structure, saves space, has reasonable design and is convenient in installation.
3. Best overall design: Batch asphalt production plant has reasonable channel, cooling aggregate system and asphalt system can adapt to various site conditions.
4. Good product updating ability: The heat preservation system and additive interfaces are preserved, which is very convenient for product upgrading.
5. Tilted vibration screen: Thorough screening ensures a low mixing rate. And it is equipped with a dust-proof device with negative pressure leak prevention. In addition, it has a screen shell structure with thermal insulation design.
6. High environmental performance: With the latest technology and advanced equipment, the bitumen mixing plant It can reach the domestic advanced level in terms of gas emission and noise control. Plus, low power consumption can save a lot on your investment.
7. Lower unit weight of the asphalt plant: AIMIX always decreases the useless structures of plants by adhering to environmental protection. Therefore, AIMIX designs the lowest unit weight of a small asphalt mixing plant and saves more floor space.

Parts of Discontinuous Asphalt Plant

Dust removal system

The asphalt plant dust removal system is equipped with inertial dust collector and bag filter. Its compact and beautiful structure and high dust removal efficiency. The bag filter has a large filter area and is easy to clean. It has high and low temperature alarms and ultra-high temperature automatic protection devices.

Dosing system

Each silo is equipped with a leather belt controlled by a variable frequency speed control motor to improve the supply of raw materials. It can be scaled as a whole. The silo has a silo vibrator and the belt feeding system uses a special anti-wear and anti-blocking design. It is equipped with a high wear resistance belt for safe, reliable and long life. The batch processing system agglomerate asphalt plant You can easily change the layout and feeding direction according to the user's site needs.

drying system

The drying system of asphalt mixing plant is mainly composed of drying cylinder, main burner and fuel supply system. It has an insulating layer on the outside to allow more heat to be transferred to the aggregate. It is compact and easy to adjust. It can be used with diesel, heavy oil, waste oil, flammable gas, coal dust and other fuels, which has good economy and adaptability. It has an advanced infrared temperature measurement and temperature control system to ensure the accuracy and reliability of temperature control.

Asphalt heating system

The horizontal batch asphalt plant heater is a fully automatic heater. Burners, control instruments, etc. They use the best components. The heater has the function of automatic ignition and automatic monitoring of working status. It has fast heating speed and can meet the storage and heating of various asphalts.

Weighing system

It can guarantee the weighing accuracy of different ratios. The asphalt is sprayed at a multiple point using a spray pump. The powder is transported by multi-point spiral feeding. Therefore, its stirring time is short and the stirring efficiency is high. All components are fixed, easy to assemble and disassemble. The material door adopts double cylinder operation mode, so the discharge time is short and the sealing effect is good.

central control system

AIMIX products have internationally advanced control system. It has stable performance, easy to use and reliable. The asphalt plant automatically or manually controls weighing, mixing, discharging, running, stopping, etc. in the production process using a computer controller. You can set and modify the asphalt mixing ratio by computer.

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As the most representative batch asphalt plant manufacturer in China, our product and price can always satisfy you. Since we establish the cost of machines according to performance, brand parts and technology. And our product must work smoothly and bring you huge benefits. Furthermore, we will spare no effort to offer you the most attentive service.

Please feel free to send us inquiry and get more detailed information for asphalt plant. We will give you the best discontinuous asphalt plant!